I've noticed that many metallic items that look silver-ish in color, attain that effect because of a thin surface coating. Whenever those items get scratched, a copper-colored metal is revealed to be the bulk of the material. What is this cheaper metal? Copper is quite expensive so I doubt that's what it is...
2 Answers
It is indeed copper, but a cheap alloy instead of the chemically pure copper that's needed for high quality cables and circuit boards.
I cannot say exactly of which different metals it consists, but it usually includes lots of copper (as the base), nickel, pewter, sometimes zink or lead and sometimes traces of other elements like phosphor, beryllium or silicon.
The copper used for such alloys is usually low quality scrap metal from old copper water pipes or copper that was contaminated with other elements. Electric wiring for example contains mostly pure copper, but if you burn the insulation off instead of removing it mechanically, you contaminate the copper and it loses much of its value. The purification is too expensive, so it's used for cheap metal jewelry and other objects.
Relative to other metals copper is still expensive, but the combination of price and material properties makes this copper alloy the best option for cheap metal jewelry.
- It doesn't rust (at least not as fast as cheap iron based alloys)
- It's not toxic (although quite a lot of people are allergic to the nickle in it)
- It's not so soft that the finished product bends out of shape at the slightest provocation
- It's not so hard that you need lots of heat and energy to shape it during the production
- Most people prefer jewelry in a silvery color. Alternatives like actual silver or white gold are much more expensive. Other metals like steel or platinum have a muted, grey color and are harder to process. Aluminum, which has the right color, is much too soft and requires very much energy to smelter and process.
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Is there a metal cheaper and or as abundant as scrap copper? It surprises me that copper makes up the bulk of the alloy. Or is cost not the only consideration...?– Jet BlueCommented Apr 10, 2019 at 22:26
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@JetBlue Price is not the only consideration. The alloy has to be soft enough to be easily formed but strong enough to not bend out of shape. And it has to be reasonably skin tolerable and non-toxic. This alloy seems to be the best choice considering price and material properties.– Elmy ♦Commented Apr 11, 2019 at 4:00
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It could be gilding metal which is 5%zinc and the rest copper, i.e. a very low zinc brass. While copper is expensive, material cost is only part of the story - if it can be cheaply, reliably and robustly formed and plated that will save a lot (reinforcing a point made in the question).– Chris HCommented Apr 11, 2019 at 15:57
It appears to be copper, which is not that expensive when you consider the cost necessary to form something like steel into that shape ( steel is cheap but more costly to form). The other possibility is that it is copper plating under nickel and/or chrome plating . Traditional chrome plating ( on steel) uses a first layer of copper a second layer of nickel and a top layer of chrome. I may add there is no such thing as "cheap" copper . Copper has been recycled for thousands of years. All copper product today are likely to contain recycled material , cast products are highly likely to recycled materials. Having once worked in a recycle smelter , I can promise you the recycled ingots used by most or all foundries meet the same ASTM specs as virgin material. Electric wire is more likely to be virgin because it is not cost effective to reduce certain elements like tin down to the specification limits.However if you look up copper scrap prices , # 1 and #2 are most valuable as they are copper wire scrap with very low levels of alloys ( and of course are often made back into wire).